How Aver Active Eliminated Chaos and Scaled Multi-7 Figure Growth with Descartes Peoplevox

Learn how Aver Active, an Australian activewear brand, eliminated fulfilment chaos, cut errors, and scaled to multi-7 figures with Descartes Peoplevox WMS.

Vertical

Activewear & Fashion

Solution

Descartes Peoplevox  (WMS)

Key Results

70%+ faster fulfilment, 99% error reduction, seasonal staff onboarded in <1 hour

Time-to-Value

Under 60 days

Introduction — From Spare Room to Scale-Up 

Founded in 2022 by Alice Taya, Aver Active quickly captured attention in Australia’s booming activewear market. By 2023, what started as a side hustle had grown into a multi-7 figure brand, powered by monthly product drops and a fast-growing community. 

But behind the glossy growth, fulfilment was breaking. Manual processes, paper pick slips, and “all-hands” packing sessions with family and friends created errors, delays, and rising costs. Alice knew that to protect her brand — and keep customers coming back — she needed a professional-grade warehouse management system. 

Customer Background

 

  • Founded: 2022 
  • HQ: Australia 
  • Model: Direct-to-consumer ecommerce activewear brand 
  • Platform: Shopify 
  • Fulfilment History: Garage → rented warehouse → dual warehouse setup 
  • Tech Stack: Descartes Peoplevox WMS, Shopify, Starshipit 

The Challenge — Growth Without Control

By mid-2023, Aver Active had upgraded to a warehouse and hired its first full-time employee. But fulfilment broke down during sales spikes and product drops:

  • Error-prone workflows: Paper slips, manual matching of orders and labels, eight steps where errors could occur.
  • Seasonal staff inefficiency: Friends, family, and casuals struggled to learn SKUs, sizes, and colours.
  • Scaling pain: 8–10 people working full days still couldn’t get through 1,000 orders.
  • Customer experience impact: 30–50 mistakes per launch, leading to returns, refunds, and repeat errors for loyal buyers.

“There’s only so many times you can make a mistake with the same customer before you lose them.”


Alice, CEO & Founder, Aver Active

The Solution — Descartes as the Fulfilment Backbone

 Alice decided to invest early, trusting her gut that the best time to implement a WMS is when you’re small. After researching competitors’ behind-the-scenes TikToks and noticing Descartes Peoplevox in use at Australia’s biggest fashion brands, she knew she’d found the right solution.

Implementation Highlights:

  • Go-live in under 60 days
  • Dual-warehouse setup supported by Peoplevox location control
  • Real-time inventory sync with Shopify
  • Barcode scanning and mobile workflows to eliminate training overhead

The Results — Efficiency, Accuracy, and Confidence

Metric Before After Peoplevox Impact
Orders packed/day 600 (8–10 staff) 600 (3 staff) 70% fewer staff needed
Seasonal staff onboarding Days <1 hour Instant productivity
Error rate Dozens per launch <1% 99% reduction
Time in warehouse (CEO) Daily involvement Rare, only for content Full delegation

“Now, I’m never in the warehouse — unless it’s to film TikToks. The system runs itself, and I can focus on growing the business.”

Alice, CEO & Founder, Aver Active

Why Descartes Peoplevox?

  1. Proven by leading fashion brands — comfort knowing market leaders rely on it. 
  2. Practical, “no-fluff” system — scan, pick, pack, ship, with old-school reliability. 
  3. Scalability from day one — implemented at ~50 SKUs, now supporting 500+ without breaking. 

What’s Next? 

Aver Active now operates across two warehouses with full Peoplevox visibility, enabling transfers and stock tracking between sites. The brand is planning: 

  • More consistent demand planning to keep best-sellers in stock. 
  • Pop-up retail trials within 12 months. 
  • Continuing to scale product drops with full customer confidence.

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