{"id":15039,"date":"2021-05-21T14:31:19","date_gmt":"2021-05-21T14:31:19","guid":{"rendered":"https:\/\/peoplevoxprod.wpengine.com\/blog\/shiprush-news\/how-to-get-more-out-of-your-existing-warehouse-space\/"},"modified":"2025-10-09T09:53:56","modified_gmt":"2025-10-09T09:53:56","slug":"how-to-get-more-out-of-your-existing-warehouse-space","status":"publish","type":"post","link":"https:\/\/www.peoplevox.com\/en-us\/blog\/how-to-get-more-out-of-your-existing-warehouse-space\/","title":{"rendered":"How to get more out of your existing warehouse space"},"content":{"rendered":"<p>[et_pb_section fb_built=\u201d1\u2033 _builder_version=\u201d4.16\u2033 global_colors_info=\u201d{}\u201d theme_builder_area=\u201dpost_content\u201d][et_pb_row _builder_version=\u201d4.16\u2033 background_size=\u201dinitial\u201d background_position=\u201dtop_left\u201d background_repeat=\u201drepeat\u201d global_colors_info=\u201d{}\u201d theme_builder_area=\u201dpost_content\u201d][et_pb_column type=\u201d4_4\u2033 _builder_version=\u201d4.16\u2033 custom_padding=\u201d|||\u201d global_colors_info=\u201d{}\u201d custom_padding__hover=\u201d|||\u201d theme_builder_area=\u201dpost_content\u201d][et_pb_text _builder_version=\u201d4.27.4\u2033 background_size=\u201dinitial\u201d background_position=\u201dtop_left\u201d background_repeat=\u201drepeat\u201d hover_enabled=\u201d0\u2033 global_colors_info=\u201d{}\u201d theme_builder_area=\u201dpost_content\u201d sticky_enabled=\u201d0\u2033]<\/p>\n<p>One of the massive challenges of growing an ecommerce business is the speed at which you need to move. Decisions on product, pricing, marketing need to respond to customer demand on a daily basis. This is possible, if challenging. What\u2019s not possible is to have the same about of agility when it comes to physical space, renting or buying a distribution facility.<!--more--><\/p>\n<p>And yet, one of THE most popular phrases we hear when speaking with these kinds of businesses is: \u201cWe\u2019ve outgrown our current warehouse space\u201d or \u201cwe\u2019re running out of room and need to move!\u201d. Now, whilst they\u2019re not always wrong, and moving to a larger warehouse is an unavoidable step along the journey of most hyper-growth brands at some point, we know there are clever ways of getting a tonne more out of the given space than most people are aware of.<\/p>\n<p>It all starts with using what <a href=\"\/peoplevox-blog\/amazon-warehouse-layout-strategy\/\" rel=\"noopener\">Amazon like to call \u2018chaotic storage\u2019, or \u2018dynamic locations\u2019<\/a>. With this made possible, along with some more practical know-how and clever storage solutions, we\u2019re confident we can put off that big warehouse move until you really, really need it (and can afford to go properly big, and not just another 1 year in a slightly bigger one before outgrowing again.)<\/p>\n<h2>Problems with fixed locations or \u2018static storage\u2019<\/h2>\n<p>If your SKUs can only exist in one pick location each, and that location is only ever use for one individual SKU, it is:<\/p>\n<ul>\n<li>An inefficient use of space, as locations can be taken up by slow moving stock and the last few units<\/li>\n<li>An unnecessary increase on workload when products come in or you need to change around your SKUs<\/li>\n<li>A cause of inefficient pick runs, and picker congestion around your most popular items and fastest moving SKU locations<\/li>\n<\/ul>\n<h2>Benefits of \u2018dynamic storage\u2019<\/h2>\n<p>If your SKUs can exist in multiple locations, and you can mix multiple SKUs together in one location, you\u2019ll have:<\/p>\n<ul>\n<li>Increased picking efficiency<\/li>\n<li>Less congestion in the picking aisles<\/li>\n<li>More options more Putaway locations<\/li>\n<li>Less Replenishment tasks<\/li>\n<li>An all round better utilization of your available space<\/li>\n<\/ul>\n<p>\u00a0<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.peoplevox.com\/wp-content\/uploads\/2025\/10\/dynamic-storage.jpg\" width=\"272\" height=\"362\" alt=\"dynamic storage\" class=\"wp-image-243410 alignnone size-full\" srcset=\"https:\/\/www.peoplevox.com\/wp-content\/uploads\/2025\/10\/dynamic-storage.jpg 272w, https:\/\/www.peoplevox.com\/wp-content\/uploads\/2025\/10\/dynamic-storage-225x300.jpg 225w\" sizes=\"(max-width: 272px) 100vw, 272px\"><\/p>\n<p><em><\/em><\/p>\n<p><em>Locations that are able to store white T shirts and black T shirts at once<\/em><\/p>\n<h2>Warehouse optimisation for fast moving items<\/h2>\n<p>We recommend identifying the top 20% of your fastest moving SKUs. These usually make up about 80% of the tasks and productivity areas for the team.<\/p>\n<p><span style=\"font-size: 18px;\">\u00a0\u2013 Place these SKUs as close as possible to the pack benches\/dispatch area. Immediate game changer for walk time.<\/span><\/p>\n<p><span style=\"font-size: 18px;\">\u00a0\u2013 Use waist to shoulder height locations for them. Less bending, less reaching, less step ladders!<\/span><\/p>\n<p><span style=\"font-size: 18px;\">\u00a0\u2013 Align the location size with the size of either one or multiple cartons of the product. This is smart as it avoids you having to split a carton up and put any product back into bulk storage.<\/span><\/p>\n<h2>How to deal with slow moving items?<\/h2>\n<p>It\u2019s the same logic in reverse for these. If you\u2019re not going to be picking the items that often, you don\u2019t need to put them in any of your prime real estate, they can instead use up that unwanted area!<\/p>\n<p>\u2013 Use those awkward higher or lower locations for slowest moving SKUs, so that the times when your team do need to bend down or use the step ladder are limited.<\/p>\n<p>\u2013 Create an area of smaller locations to hold slow moving, end of line stock. No need to a massive location with only a few items in it.<\/p>\n<p>\u2013 Know when to quit! Really slow moving units can take up space indefinitely, and it might well be better to dump them altogether, free up the space and move on.<\/p>\n<h2>Improve the flow of your warehouse<\/h2>\n<p>Does the overall layout of your operation flow? Goods-in all the way to dispatch should be one fluid chain of events without hurdles or hitches. One example \u2013 create gaps in long runs of pick locations to enable pickers to cut through to the next aisle, minimising end to end travel.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.peoplevox.com\/wp-content\/uploads\/2025\/10\/picking-locations-correx-bins.jpg\" width=\"1062\" height=\"554\" alt=\"picking locations correx bins\" class=\"wp-image-243411 alignnone size-full\" srcset=\"https:\/\/www.peoplevox.com\/wp-content\/uploads\/2025\/10\/picking-locations-correx-bins.jpg 1062w, https:\/\/www.peoplevox.com\/wp-content\/uploads\/2025\/10\/picking-locations-correx-bins-980x511.jpg 980w, https:\/\/www.peoplevox.com\/wp-content\/uploads\/2025\/10\/picking-locations-correx-bins-480x250.jpg 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) and (max-width: 980px) 980px, (min-width: 981px) 1062px, 100vw\"><\/p>\n<p><em>Long picking aisles like these can be broken up with gaps for cutting through<\/em><\/p>\n<h2>Pallet Racking V Mezzanine<\/h2>\n<p>High bay pallet racking is great for bulk storage, but would you be better off using the height for a mezzanine and increasing the amount of pickable locations? We recommend using as much as your space as possible for pick rather than bulk, as it reduces replenishment tasks and saves on forklift and other machinery costs<\/p>\n<h2>Pick Location Solutions<\/h2>\n<p>Are the actual aisles made up of the best possible storage solutions for your space and your product type? There are many flexible options out there that will expand the size of your pick face and use up every inch of possible space.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.peoplevox.com\/wp-content\/uploads\/2025\/10\/long-picking-aisles.jpg\" width=\"846\" height=\"506\" alt=\"long picking aisles\" class=\"wp-image-243412 alignnone size-full\" srcset=\"https:\/\/www.peoplevox.com\/wp-content\/uploads\/2025\/10\/long-picking-aisles.jpg 846w, https:\/\/www.peoplevox.com\/wp-content\/uploads\/2025\/10\/long-picking-aisles-480x287.jpg 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 846px, 100vw\"><\/p>\n<p><em>Correx bins in Peoplevox blue, flexible and for smaller clothing items<\/em><\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>One of the massive challenges of growing an ecommerce business is the speed at which you need to move. Decisions on product, pricing, marketing need to respond to customer demand on a daily basis. This is possible, if challenging. What&#8217;s not possible is to have the same about of agility when it comes to physical [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":243280,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"One of the massive challenges of growing an e-commerce business is the speed at which you need to move. Decisions on product, pricing, marketing need to respond to customer demand on a daily basis. This is possible, if challenging. What's not possible is to have the same about of agility when it comes to physical space, renting or buying a distribution facility.\n\n<!--more-->\n\n&nbsp;\n\nAnd yet, one of THE most popular phrases we hear when speaking with these kinds of businesses is: \"We've outgrown our current warehouse space\" or \"we're running out of room and need to move!\". Now, whilst they're not always wrong, and moving to a larger warehouse is an unavoidable step along the journey of most hyper-growth brands at some point, we know there are clever ways of getting a tonne more out of the given space than most people are aware of.\n\n&nbsp;\n\nIt all starts with using what <a href=\"\/blogs\/how-amazon-layout-their-warehouses\" rel=\"noopener\">Amazon like to call 'chaotic storage', or 'dynamic locations'<\/a>. With this made possible, along with some more practical know-how and clever storage solutions, we're confident we can put off that big warehouse move until you really, really need it (and can afford to go properly big, and not just another 1 year in a slightly bigger one before outgrowing again.)\n\n&nbsp;\n<h3>Problems with fixed locations or 'static storage'<\/h3>\nIf your SKUs can only exist in one pick location each, and that location is only ever use for one individual SKU, it is:\n\n-An inefficient use of space, as locations can be taken up by slow moving stock and the last few units\n\n-An unnecessary increase on workload when products come in or you need to change around your SKUs\n\n-A cause of inefficient pick runs, and picker congestion around your most popular items and fastest moving SKU locations\n\n&nbsp;\n<h3>Benefits of 'dynamic storage'<\/h3>\nIf your SKUs can exist in multiple locations, and you can mix multiple SKUs together in one location, you'll have:\n\n-Increased picking efficiency\n\n-Less congestion in the picking aisles\n\n-More options more Putaway locations\n\n-Less Replenishment tasks\n\n-A all round better utilization of your available space\n\n<img src=\"https:\/\/www.peoplevox.com\/hubfs\/Screenshot%202021-05-21%20at%2015.15.04.png\" alt=\"Screenshot 2021-05-21 at 15.15.04\" width=\"272\" loading=\"lazy\" style=\"width: 272px; margin-left: auto; margin-right: auto; display: block;\">\n\n<em>Locations that are able to store white T shirts and black T shirts at once<\/em>\n<h3>What to do with your fast moving items?<\/h3>\nWe recommend identifying the top 20% of your fastest moving SKUs. These usually make up about 80% of the tasks and productivity areas for the team.\n\n-Place these SKUs as close as possible to the pack benches\/despatch area. Immediate game changer for walk time.\n\n-Use waist to shoulder height locations for them. Less bending, less reaching, less step ladders!\n\n-Align the location size with the size of either one or multiple cartons of the product. This is smart as it avoids you having to split a carton up and put any product back into bulk storage.\n\n&nbsp;\n<h3>How to deal with slow moving items?<\/h3>\nIt's the same logic in reverse for these. If you're not going to be picking the items that often, you don't need to put them in any of your prime real estate, they can instead use up that unwanted area!\n\n-Use those awkward higher or lower locations for slowest moving SKUs, so that the times when your team do need to bend down or use the step ladder are limited.\n\n-Create an area of smaller locations to hold slow moving, end of line stock. No need to a massive location with only a few items in it.\n\n-Know when to quit! Really slow moving units can take up space indefinitely, and it might well be better to dump them altogether, free up the space and move on.\n\n&nbsp;\n<h3>Improve the flow of your warehouse<\/h3>\nDoes the overall layout of your operation flow? Goods-in all the way to despatch should be one fluid chain of events without hurdles or hitches. One example - Create gaps in long runs of pick locations to enable pickers to cut through to the next aisle, minimising end to end travel.\n\n<img src=\"https:\/\/www.peoplevox.com\/hubfs\/Screenshot%202021-05-21%20at%2015.11.53.png\" alt=\"long picking aisles\" width=\"846\" loading=\"lazy\" style=\"width: 846px;\">\n\n<em>Long picking aisles like these can be broken up with gaps for cutting through<\/em>\n\n&nbsp;\n<h3>Pallet Racking V Mezzanine<\/h3>\nHigh bay pallet racking is great for bulk storage, but would you be better off using the height for a mezzanine and increasing the amount of pickable locations? We recommend using as much as your space as possible for pick rather than bulk, as it reduces replenishment tasks and saves on forklift and other machinery costs\n\n&nbsp;\n<h3>Pick Location Solutions<\/h3>\nAre the actual aisles made up of the best possible storage solutions for your space and your product type? There are many flexible options out there that will expand the size of your pick face and use up every inch of possible space.\n\n<img src=\"https:\/\/www.peoplevox.com\/hubfs\/Screenshot%202021-05-21%20at%2015.13.45.png\" alt=\"picking locations correx bins\" width=\"1062\" loading=\"lazy\" style=\"width: 1062px;\">\n\n<em>Correx bins in Peoplevox blue, flexible and for smaller clothing items<\/em>","_et_gb_content_width":"","inline_featured_image":false,"footnotes":""},"categories":[37,48],"tags":[],"class_list":["post-15039","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-wms-explained"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Make the Most of Existing Space with Warehouse Optimisation<\/title>\n<meta name=\"description\" content=\"Through our insider view of thousands of warehouses, we&#039;ve compiled a list of the top ways to make the most of your exisiting space. Read more here!\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.peoplevox.com\/en-us\/blog\/how-to-get-more-out-of-your-existing-warehouse-space\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Make the Most of Existing Space with Warehouse Optimisation\" \/>\n<meta property=\"og:description\" content=\"Through our insider view of thousands of warehouses, we&#039;ve compiled a list of the top ways to make the most of your exisiting space. Read more here!\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.peoplevox.com\/en-us\/blog\/how-to-get-more-out-of-your-existing-warehouse-space\/\" \/>\n<meta property=\"og:site_name\" content=\"Peoplevox\" \/>\n<meta property=\"article:published_time\" content=\"2021-05-21T14:31:19+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-10-09T09:53:56+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.peoplevox.com\/wp-content\/uploads\/2021\/05\/How-to-get-more-out-of-your-existing-warehouse-space.webp\" \/>\n\t<meta property=\"og:image:width\" content=\"1200\" \/>\n\t<meta property=\"og:image:height\" content=\"628\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/webp\" \/>\n<meta name=\"author\" content=\"Rosen Todorovsky\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Rosen Todorovsky\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/www.peoplevox.com\\\/en-us\\\/blog\\\/how-to-get-more-out-of-your-existing-warehouse-space\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.peoplevox.com\\\/en-us\\\/blog\\\/how-to-get-more-out-of-your-existing-warehouse-space\\\/\"},\"author\":{\"name\":\"Rosen Todorovsky\",\"@id\":\"https:\\\/\\\/www.peoplevox.com\\\/en-us\\\/#\\\/schema\\\/person\\\/b8359c368d4227665689d4911ceca471\"},\"headline\":\"How to get more out of your existing warehouse space\",\"datePublished\":\"2021-05-21T14:31:19+00:00\",\"dateModified\":\"2025-10-09T09:53:56+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.peoplevox.com\\\/en-us\\\/blog\\\/how-to-get-more-out-of-your-existing-warehouse-space\\\/\"},\"wordCount\":906,\"image\":{\"@id\":\"https:\\\/\\\/www.peoplevox.com\\\/en-us\\\/blog\\\/how-to-get-more-out-of-your-existing-warehouse-space\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.peoplevox.com\\\/wp-content\\\/uploads\\\/2021\\\/05\\\/How-to-get-more-out-of-your-existing-warehouse-space.webp\",\"articleSection\":[\"Blog\",\"WMS Explained\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.peoplevox.com\\\/en-us\\\/blog\\\/how-to-get-more-out-of-your-existing-warehouse-space\\\/\",\"url\":\"https:\\\/\\\/www.peoplevox.com\\\/en-us\\\/blog\\\/how-to-get-more-out-of-your-existing-warehouse-space\\\/\",\"name\":\"Make the Most of Existing Space with Warehouse Optimisation\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.peoplevox.com\\\/en-us\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/www.peoplevox.com\\\/en-us\\\/blog\\\/how-to-get-more-out-of-your-existing-warehouse-space\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/www.peoplevox.com\\\/en-us\\\/blog\\\/how-to-get-more-out-of-your-existing-warehouse-space\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.peoplevox.com\\\/wp-content\\\/uploads\\\/2021\\\/05\\\/How-to-get-more-out-of-your-existing-warehouse-space.webp\",\"datePublished\":\"2021-05-21T14:31:19+00:00\",\"dateModified\":\"2025-10-09T09:53:56+00:00\",\"author\":{\"@id\":\"https:\\\/\\\/www.peoplevox.com\\\/en-us\\\/#\\\/schema\\\/person\\\/b8359c368d4227665689d4911ceca471\"},\"description\":\"Through our insider view of thousands of warehouses, we've compiled a list of the top ways to make the most of your exisiting space. 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